Nano-Emulsification Bench Scale • Pilot Scale • Full-Scale Production
Martech Research offers comprehensive nano-emulsification services from bench to full production scale. Our capabilities range from 250 mL on small homogenizers up to 35,000 L in large-scale operations, supported by high-pressure homogenizers (8,000 PSI Gault Homogenizer at 600 gallons per hour) and IKA in-line colloidal mills capable of handling up to 10,000 gallons. With years of experience emulsifying a wide variety of oils and extensive knowledge of allergen-free emulsifying agents, we provide flexible pre- and post-processing options.
R&D projects can seamlessly scale from bench (0.5–30 L) through pilot (70–550 L) to full commercial production. Emulsified solutions can be further processed via spray drying and packaged in tankers, tote tanks, 55-gallon drums, 6-gallon pails, or blue heat-sealed bags.
Featured Specialties – Signature Oils
- Almond
- Argan
- Avocado
- Castor
- Coconut
- Evening Primrose
- Flax Seed (Linseed)
- Grape Seed
- Hemp Seed
- Jojoba
- MCT
- Olive Oil
- Pumpkin Seed
- Rice Bran
- Sesame
- Sunflower
Equipment Highlights
Bench
Bench Scale Emulsifyer
Our versatile bench scale oil emulsifier delivers reliable, high-shear homogenization for volumes from 0.5 L to 30 L, making it ideal for laboratory development through pilot-scale production, whether you’re developing cosmetic creams, food emulsions, or pharmaceutical suspensions.
Designed for flexibility, it pairs seamlessly with our smaller homogenizers that handle as little as 250 ml for early-stage formulation work, while supporting scale-up to 8 gallons with larger units.
Pilot
IKA In-Line Pilot Scale
This pilot-scale emulsification system is designed to support process development, scale-up, and pre-commercial production, with batch capacities ranging from 70 L to 550 L. Equipped with high-performance emulsification technology, it enables reliable mixing, dispersion, and homogenization across a wide range of formulations. For continuous processing applications, IKA in-line colloidal mills provide efficient particle size reduction and emulsion stability, handling production volumes of up to 1,000 gallons.
Production
Production Scale
Our production-scale emulsification system is engineered for commercial production and manufacturing scale-up, with batch capacities ranging from 6,000 L to 35,000 L. Designed to deliver consistent, high-quality emulsions across a wide range of formulations, the system supports efficient processing at industrial volumes. Integrated IKA in-line colloid mills provide continuous high-shear mixing and particle size reduction capabilities, handling production rates of up to 10,000 gallons.
Large Scale Hi-Pressure
Our large-scale high-pressure homogenization system is designed to deliver exceptional particle size reduction, emulsion stability, and product uniformity for commercial manufacturing applications. Featuring an 8,000 PSI Gault Homogenizer with processing capacities of up to 600 gallons per hour, the system provides the high shear forces necessary to create fine, consistent dispersions and emulsions. This robust platform supports efficient scale-up and production of demanding formulations across food, beverage, pharmaceutical, and personal care markets.
Nano-Emulsification Bench Scale • Pilot Scale • Full-Scale Production
Martech Research offers comprehensive nano-emulsification services from bench to full production scale. Our capabilities range from 250 mL on small homogenizers up to 35,000 L in large-scale operations, supported by high-pressure homogenizers (8,000 PSI Gault Homogenizer at 600 gallons per hour) and IKA in-line colloidal mills capable of handling up to 10,000 gallons. With years of experience emulsifying a wide variety of oils and extensive knowledge of allergen-free emulsifying agents, we provide flexible pre- and post-processing options.
R&D projects can seamlessly scale from bench (0.5–30 L) through pilot (70–550 L) to full commercial production. Emulsified solutions can be further processed via spray drying and packaged in tankers, tote tanks, 55-gallon drums, 6-gallon pails, or blue heat-sealed bags.
Featured Specialties
Signature Oils
- Almond
- Argan
- Avocado
- Castor
- Coconut
- Evening Primrose
- Flax Seed (Linseed)
- Grape Seed
- Hemp Seed
- Jojoba
- MCT
- Olive Oil
- Pumpkin Seed
- Rice Bran
- Sesame
- Sunflower
Equipment Highlights
Bench
Bench Scale Emulsifyer
Our versatile bench scale oil emulsifier delivers reliable, high-shear homogenization for volumes from 0.5 L to 30 L, making it ideal for laboratory development through pilot-scale production, whether you’re developing cosmetic creams, food emulsions, or pharmaceutical suspensions.
Designed for flexibility, it pairs seamlessly with our smaller homogenizers that handle as little as 250 ml for early-stage formulation work, while supporting scale-up to 8 gallons with larger units.
Pilot
IKA In-Line Pilot Scale
This pilot-scale emulsification system is designed to support process development, scale-up, and pre-commercial production, with batch capacities ranging from 70 L to 550 L. Equipped with high-performance emulsification technology, it enables reliable mixing, dispersion, and homogenization across a wide range of formulations. For continuous processing applications, IKA in-line colloidal mills provide efficient particle size reduction and emulsion stability, handling production volumes of up to 1,000 gallons.
Production
Production Scale
Our production-scale emulsification system is engineered for commercial production and manufacturing scale-up, with batch capacities ranging from 6,000 L to 35,000 L. Designed to deliver consistent, high-quality emulsions across a wide range of formulations, the system supports efficient processing at industrial volumes. Integrated IKA in-line colloid mills provide continuous high-shear mixing and particle size reduction capabilities, handling production rates of up to 10,000 gallons.
Large Scale Hi-Pressure
Our large-scale high-pressure homogenization system is designed to deliver exceptional particle size reduction, emulsion stability, and product uniformity for commercial manufacturing applications. Featuring an 8,000 PSI Gault Homogenizer with processing capacities of up to 600 gallons per hour, the system provides the high shear forces necessary to create fine, consistent dispersions and emulsions. This robust platform supports efficient scale-up and production of demanding formulations across food, beverage, pharmaceutical, and personal care markets.